MFJ-482B Grandmaster Memory Keyer |
Printable Images of each Schematic Page
This particular keyer took a lot of work. Mostly because the schematic from the manual is not
very good. I can live with a rotated gate now and then, but I really don't like schematics
that use rectangles, without any hint as to function. Everything looks cramped and fit into
available space, just so it can be kept on one page. However, this was common mistake in the era.
Many ham accessory sellers were amateurs at design and documentation. So this is what you
wind up with.
I wanted something that is a bit more readable. So I split the schematic into multiple pages.
With a cleaner schematic, a user could easily repair a broked unit.
The MFJ-482B Grandmaster Memory Keyer is a sophisticated
memory keyer using CMOS Integrated Circuits and Random Access Memory. It has 1024 bits of
memory space that will store approximately 100 characters (four 25 character or two 25 and
one 50 character message). To insure full benefit of this memory keyer. Please read this
instruction manual before operating.
Control Functions
- SPEED CONTROL (P2-R9). Speed is variable from 8 to 50 WPM.
- WEIGHT CONTROL (P1-R8). This control is located on the rear panel. When turned fully
counter clockwise, dot-dash-space ration is perfect 1:3:1. Turn this control clockwise
to increase dot dash lengths.
- TONE CONTROL (P2-R13). THis control is located on the rear panel. Use it to adjust for
desired sidetone pitch.
- VOLUME CONTROL (P2-R16). Use to adjust the loudness of the built-in sidetone.
- RECORD, SEND, REPEAT, TUNE FUNCTION SWITCH (P?-S??). The RECORD position sets the
memory keyer in the record mode for recording messages into memory. The SEND position allows
playing back recorded messages and allows the memory keyer to be used as an electronic
keyer. The REPEAT position allows repeating the recorded message continuously. The TUNE
position keys your transmitter continuously for tuning
- COMBINE A/B SWITCH. Push this switch in to combine A and B memory addresses.
- ON/OFF SWITCH (P4-S2). Push this switch in to turn on the memory keyer. All messages
stored in the memory are erased when this switch is let out. Keep power on to maintain
memory.
- RESET BUTTON. It is used to stop memory from operating. When sending a recorded message,
memory can be stopped by pressing the reset button or by tapping the keyer paddle.
This resets all memory addresses to the begining.
- LED INDICATOR. Shows when memory is in operation.
- MEMORY ADDRESS (P4-S1, S2, S3, S4). Four push buttons A, B, C, D are used to
directly address the memory. Press a MEMORY ADDRESS button to start a message. Memory
operation can be interrupted by pressing another MEMORY ADDRESS button without pressing
the RESET button first.
- MEMORY SAVER. An internal 9 volt battery (not provided, alkaline type recommended)
switches in automatically when a power failure occurs. This allows all messages to be
retained. A battery clip and holder are provided for installation of a 9 volt alkaline
battery. If the side tone is not used, the memory backup battery has an operational time, of
approximately eight hours. If longer storage time is needed an external battery of 12-15 VDC
may be connected to the battery jack on the memory keyer.
NOTE: MEMORY SAVER is also turned
off when the ON/OFF switch is turned off.
Installation
- To install the memory saver battery, remove the two screws near the rear top. Slide the
cover toward the back and remove. Connect a 9 volt battery to the battery snap then insert
the battery into the holder. A 9 volt alkaline battery should be used. When the memory
saver batter is not used, cover the battery snap with the plastic tubing supplied to prevent
shorting.
- The MFJ-482B requires a 12-15VDC for operation. A 2.5mm sub miniature plug is needed. Wire
the plug so that the tip is positive and the sleeve is ground. AC adapter (MFJ-1313) is
optional. First plug the adapter into the sub miniature jack on the rear panel, marked "adapter",
and then plug the adapter into the 110 VAC wall socket. It is not necessary to unplug the
AC adapter when the memory key is not in use.
- During portable use, when 110 VAC is not available, plug external batteries into the 12-15 VDC
sub miniature jack on the rear panel. External batteries and the memory saver can never come
into use unless power from the adapter is lost. The tip of the sub miniature plug is positive
and the sleeve is ground, for the AC adapter and external batteries.
- A squeeze or single lever key can be used. Squeeze keys allow IAMBIC operation. Use a standard
quarter inch stereo plug and a two conductor shielded cable of two separately shielded cables.
Tie the shields together and use it for ground. The dot wire should be connected to the ring
of the plug, the dash wire to the tip and the shield to ground.
- A reliable solid state keying circuit allows keying of a grid block, cathode, and solid state
transmitter. For grid block keying use the "Grid Block" keying output, For cathode keyed and
solid state transmitter, use the "Direct" keying output. Try both outputs if you are uncertain of
which output to use. The keyer outputs are self protected. The "Grid Block" output keys a
maximum negative voltage of 300 volts to ground at 10ma. The "Direct" output keys a maximum
positive voltage of 300 volts to ground at a maximum current of 100ma. Use a shielded cable
to connect bwtween the memory keyer and the transmitter key input.
Operation Procedure
- Apply power to the memory keyer.
- Plug in key paddle to the KEY jack. A dual paddle squeeze key or a single lever key can be used.
- Turn Function Switch to SEND position.
- Start sending with the paddle and adjust the volume, tone, weight, and speed. The TONE and WEIGHT
are located in the back panel. NOTE: The weight control may cause a steady tone at high speed.
Should this occur, the weight or the speed must be reduced by turning the controlls counter
clockwise until it stops.
- The dot and dash memories ease sending by allowing keying the dot before the completion of the dash
or vice versa. This feature can checked by setting to the lowest speed and tap first the dash lever
then the dot lever before the dash and the dot. The keyer will provide both the dash and the dot.
The dash memory can be checked by first tapping the dot then the dash. The dot insertion features
allow you to tap the dot side to insert a dash while holding the dot side in. When using squeeze
key and with both paddles squeezed together the IAMBIC operation features alllows sending of
alternate dots and dashes. The first contact determines whether a dot or dash occurs first.
Memory Operation
- RECORDING
- Turn the Selector Switch to the RECORD position.
- Adjust SPEED control for desired speed. Press a MEMORY ADDRESS button (A, B, C, or D) and
start sending immediately. (NOTE: Recording will not start until a MEMORY ADDRESS button
is pressed while in the record mode.) Memory LED will light up when memory is in operation.
Message including spaces is being recordes as long as the LED is lit in the record mode.
When LED goes out, this indicates the memory is full. If the LED goes out before sending is
completed, the message is too long. Combine memory address A and B by pushing in the COMBINE
A/B switch to double the memory space. When recording, the internal clock runs continuously
to allow spaces of any length to be entered into the memory; thus, there is a random delay
from zero to the length of one dot. This requires you to synchronize your sending with the
keyer to some extent. At low speed (10-15 WPM) dots may eve be missed occasionally. This can
be avoided by not releasing the dot lever until a dot starts.
- Occasionally, an unwanted dot may appear in the beginning of a recorded message; this is
due to improper erasing. To insure a complete erasure of previously recorded message in
the memory when recording it is best to press the address button two or three times before
sending. Note that the MEMORY ADDRESS, when pressed, resets the memory to the beginning of
that address either record or play mode; beginning of that address either record or play
mode is therefor, the reset button need not be pressed when programming. A recorded
message can also be corrected by first playing the correct part of the messand and just
before the mistake turns the record mode to complete recording the message. NOTE: The
memory keyer will key the transmitter in the record mode. It must be disconnected from
the transmitter during recording. The transmitter may also be disabled by switching the
transmit/receive switch to the receive mode.
- PLAY BACK
- Turn the Function Switch to SEND. This puts the memory keyer in the play mode. Press the
desired MEMORY ADDRESS button.
- The LED indicates memory is in opertion. MEMORY ADDRESS resets message to the beginning
once it is pressed.
- To interrupt a playing message, or to make an insertion, simply send at the point where
changes are to be made. The message can be continued by pressing another MEMORY ADDRESS
button which contains the remainder of the message.
- To repeat, turn the function switch to the REPEAT position then press the same
MEMORY ADDRESS button. The recorded message will repeat continuously until it is
interrupted. NOTE: The repeat function will repeat both messages and any length of space
at the end of a message. Recording a pause a the end of a message will allow you to
listen before the message is repeated again.
This page contains the Keyer section of the MFJ-482. The logic that handles the Dot/Dash Next Bit
memories, the Dot/Dash Reset, and the Present Bit Memory, are pretty straight forward. A similar
arrangement is used on many other keyers. But Bit Generator puzzled me for a while. It wasn't until
I realized that the "Q" output of both flip-flops are expected to be a "1", in a initial and idle
state.
Page 1 - MFJ-482B Keyer Section MFJ-482B MFJ Enterprises, Inc. J1 Key Jack Dot Dash R1 10KΩ R2 100KΩ +5V C1 0.01 uF C2 0.01 uF R3 10KΩ R4 100KΩ +5V Dot Reset 13 12 11 CD4011 U1 D CLK P2: U4-10 R5 1MΩ C3 0.01 uF Dot Next Bit 6 5 4 CD4011 U1 B 1 2 3 CD4011 U1 A Dash Reset 8 9 10 CD4011 U1 C CLK P2: U4-10 R6 1MΩ C4 0.01 uF Dash Next Bit 8 9 10 CD4011 U2 C 13 12 11 CD4011 U2 D Present Bit Memory 1 2 8 9 CD4023 U3 A 5 4 3 6 CD4023 U3 C 1 2 3 CD4001 U6 A 6 5 4 CD4001 U6 B R8 24KΩ + 5 V S1 RESET 1 2 3 CD4011 U2 A WE P4: ?? 6 5 4 CD4011 U2 B STOP P4: U12-12 CLK_ENA P2: U3-11,12, P2: U6-5,6 13 12 11 CD4001 U6 D 8 9 10 CD4001 U6 C 6 5 4 CD4011 U4 B CW_OUT P2: U8-11 Bit Generator S R ↑ J K Q Q 3 6 5 7 4 1 2 CD4027 U5 A CLK P2: U4-11 S R ↑ J K Q Q 13 10 11 9 12 15 14 CD4027 U5 B R7 10KΩ +5V + C5 10 µF
Page 2 - Dot Clock, Sidetone, Dot/Dash Weight, and Keying Output Section |
This page contains the Sidetone Oscillator, CW Weighting, and the Keying Output.
Page 2 - Dot Clock, Sidetone/Audio Out, Dot/Dash Weight, and Keying Output (GB/Direct) MFJ-482B MFJ Enterprises, Inc. Sidetone Audio Amplifier 13 12 11 CD4001 U7 D C9 0.1 uF R12 1MΩ R13 500KΩ TONE 1 2 3 CD4001 U7 A R14 4.7kΩ R15 24kΩ R16 500KΩ V O L U M E Q1 MPS-A13 R17 30Ω DC_In SP1 8Ω + - Grid Block Keying Direct/Cathode Keying CW_OUT P1 - R8, D13, C6 D12 1N4148 6 5 4 CD4001 U7 B RAM_DO P3: U8-12 R8 500K WEIGHT C6 0.1 uF + 5 V D13 1N4148 Dot/Dash Weight Control 8 9 10 CD4001 U7 C R18 4.7kΩ Q2 2N2904 R19 390Ω R20 10kΩ Q3 MPS-A92 Q4 MPS-A42 J103 Direct D16 1N4148 R21 390Ω DC_In J102 Grid Block D15 1N4148 8 9 10 CD4011 U4 C R8 75KΩ CLK P1 - U1-13, U1-9 R9 500KΩ SPEED D3 1N4148 R10 4.7KΩ 1 2 3 CD4011 U4 A 13 12 11 CD4011 U4 D CLK P1 - U5-3 P? - U11-9, U12-3 C6 0.33uF D4 1N4148 R11 24KΩ C7 0.001uF 11 12 13 10 CD4023 U3 B CLK_ENA P1 - U6-3 MEM_ENA P4 - U12-14 Dot Clock
Page 3 - Memory Control MFJ-482B MFJ Enterprises, Inc. S1 A S2 B S3 C S4 D R22 24K +5V R23 24K +5V R24 24K +5V R25 24K +5V 13 12 11 CD4011 U9 D 6 5 4 CD4011 U9 B 1 2 3 CD4011 U9 A 8 9 10 CD4011 U9 C A8 A9 S1 0 0 S2 0 1 S3 1 0 S4 1 1 D1 1N4148 D2 1N4148 S R ↑ J K Q Q 3 6 5 7 4 1 2 CD4027 U10 A +5V S R ↑ J K Q Q 13 10 11 9 12 15 14 CD4027 U10 B A9 S R ↑ J K Q Q 13 10 11 9 12 15 14 CD4027 U12 B 1 2 3 CD4001 U11 A A7 STOP 6 5 4 CD4001 U11 B D1D2
Page 4 - Memory MFJ-482B MFJ Enterprises, Inc. S R ↑ J K Q Q 3 6 5 7 4 1 2 CD4027 U12 A A00 +5V ↓ R Q1 Q2 Q3 Q4 Q5 Q6 Q7 1 2 12 11 9 6 5 4 3 CD4024 U13 8 A0 4 A1 5 A2 6 A3 7 A4 2 A5 1 A6 16 A7 15 A8 14 A9 DIN 11 DOUT 12 WE 3 CE 13 U8 NTE2102 R A M 1K X 1 D12 1N4148 6 5 4 CD4001 U7 B WT_CTL S1A Record Send Repeat Tune S1B Record Send Repeat Tune D5 1N4148 D6 1N4148 R5 24KΩ R6 24KΩ + 5 V R12 10KΩ D10 1N4148 R11 100KΩ MEM_ENA 8 9 10 CD4001 U11 C R17 24KΩ C1 0.001 µF D11 1N4148 MEM_ENA R30 24KΩ C7 0.001 µF D1D2 CE A01 A02 A03 A04 A05 A06 A07 A07 A03 A04 A05 A06 A02 A01 A00 A7 A8 A9 R/W CW_OUT CLK
Page 5 - Power/Ground MFJ-482B MFJ Enterprises, Inc. J1 MFJ-1313 12V Adapter J2 Ext. Bat.(12-15V) D8 1N4148 D9 1N4148 B1 9V + − 9V Memory Save Battery S2 Power C1 0.01 µF + C2 10 µF DC_In To Audio Amp and Grid Block Keying VI VO GND U14 LM78L05 +5V C3 0.1 µF +5V Power VCC GND 14 7 U1 - CD4001 +5V C4 0.1 µF VCC GND 14 7 U2 - CD4001 +5V C5 0.1 µF VCC GND 14 7 U3 - CD4023 +5V C6 0.1 µF VCC GND 14 7 U4 - CD4011 +5V C7 0.1 µF VCC GND 16 8 U5 - CD4027 +5V C8 0.1 µF VCC GND 14 7 U6 - CD4001 +5V C9 0.1 µF VCC GND 14 7 U7 - CD4001 +5V C10 0.1 µF VCC 10 VSS 9 U8 - NTE2102 +5V C11 0.1 µF VCC GND 14 7 U9 - CD4011 +5V C12 0.1 µF VCC GND 16 8 U10 - CD4027 +5V C13 0.1 µF VCC GND 14 7 U11 - CD4001 +5V C14 0.1 µF VCC GND 16 8 U12 - CD4027 +5V C15 0.1 µF VCC GND 14 7 U13 - CD4024 +5V C16 0.1 µF
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