External SWR Indicator

This page provides details on a modification of the IC-735 SWR display capability. Overall, it's a pretty simple modification and doesn't interfere with the original S-Meter/Power display capabilities. The modification can be removed at any time, bringing the unit back to original.

The IC-735 has the built in capability of measuring the SWR at the antenna terminal. While it works, the meter is a little small and the switches are difficult to use. The PO/SET/SWR switch is used to display the Power Output (PO), adjust the SET position on the meter, and read the SWR. But the switch is on the rear panel. I find it difficult to reach around the back of the unit, while trying to adjust and view the FWD power to the SET position. I thought it would be much easier if the FWD and REF signals were routed to an external meter. The external meter could then have the switches needed for setting FWD power and reading the SWR. It would be even nicer if that meter was a cross needle meter. Then, I would only need to bring out the FWD and REV voltages and no switches would be needed.

In the transmit mode, the METER SWITCH selects one of the three meter functions.
(1)Po: The meter indicates the relative RF output power provided the METER SWITCH, in the SWITCH PANEL, is set to the PO position.
(2)SET: Place the switch in the SET position to measure the standing-wave ratio (SWR) of the antenna system. Adjust the RF POWER CONTROL until the needle rests at the SET position on the meter.
(3)SWR: The front panel meter directly reads the antenna system SWR after calibration as explained in step (2).

Well, at a ham fest, I found a Workman HP202S SWR/Power Meter with a cross needle display, for cheap. The frequency range on the box was listed as 26-28 MHz (Citizen Band). But this was blacked out and "HF" was hand written in it's place. I didn't now whether this was done by the manufacturer or the seller of the item. A look On-Line shows the HP202S to be for 26-28 MHz only. But that doesn't really matter, as I only wanted the display portion to interface to my IC-735. Then I didn't need the rear switch to SET and then read the SWR.

SIGNALMEANING
T8+8 Volts in Transmit.
R8+8 Volts in Receive.
SMS-Meter Voltage to Meter.
ALCMALC Voltage to Meter.

Below is a "mostly accurate" schematic of the section of IC-735 for SWR sensing and display circuitry. On the right is a table that defines the signal names that are used in the drawing. I say "mostly accurate" because there were a few things that I chose to leave out. They didn't deter from the understanding of the circuitry, so were unnecessary. The Sensor Unit (on the left) is located on the Power Amplifier and the metering circuitry (on the right) is located on the Main PCB. The FWD and REF signals come from the sensor on the Power Amplifier over to the Power/SWR switch (S6) on the Main PCB. The switch selects either Power, FWD Power, or REF Power. This is routed to, and buffered by, IC15A. The output of IC15A is then routed through S1 and the bilateral switch (U1-A) to the meter.

Power Amp
TX Filters
C74
20pF
C73
330pF
L36
R39
68
C93
120pF
D7
1K60
D8
1K60
R36
10K
R40
10K
C75
.0047µF
C76
.0047µF
R37
10K
R41
10K
R38
47K
FWD
R42
47K
REF
RL13
NR-HD-6V
D15
1N4002
C89
0.047µF
L49
100uH
P4 to P26
P4 to P26
P15 to P26
P7 to J3
P7 to J3
P7 to J3
T8
Antenna
RAnt
Main
R250
1M
S2
S6
PO
SET
SWR
R249
220
FWD
R251
220
REF
C289
220pF
C290
220pF
R252
1M
C291
100pF
+
U15A
M5218L
2
3
1
R253
1M
C252
.001µF
R254
1M
D107
1SS133
+
C293
22uF/25V
R263
8.2K
P6 to J2
S1
PO/ALC
ALCM
13
1
2
CD4066
U1-A
T8
5
4
3
CD4066
U1-B
R8
SM
Meter
POM
6
8
9
CD4066
U1-C
12
11
10
CD4066
U1-D
VCC
GND
14
7
U1 - CD4066
+8V
Calibration